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Again Nice!  Thanks for sharing.
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Toyota! (and Lexus and Scion) / Re: Highlander 2004 Changing Plugs
« Last post by fishexpo101 on August 25, 2011, 02:00:20 PM »
The rear plugs can be painful to get to.  The right way to do it is to remove the intake manifold and number of brackets/nuts bolts, etc. to make enough room to get to the plugs.   There is a reason why they use the long life plugs.   Note that this is not unique to the Highlander, a number of other manufactures with V6 or V8 engines also have hard to reach rear plugs - some require removing the engine to get to the plugs!
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The Estima is the JDM version of the Previa - same vehicle, different markets.
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Hello again peeps in Toyoland!

I\'m starting another instalment in what promises to be an epic series of DIY articles on replacing various parts for numerous Toyota models. This thread will demonstrate the procedure for replacing the EGR valve on a \'99 Camry V-6. This guideline should apply to all Camry V-6 models in this generation\'s model range. Let\'s dig in!

--Parts--
EGR Valve-   **620-20020    $178.83 (at OEM parts sites like toyotapartszone.com) - $246.70 (at dealerships)

1. Disconnect the negative battery cable.

2. Remove the air cleaner hose and lid. Disconnect the IAT sensor wiring.

3. Disconnect the accelerator cable bracket from the throttle body.

4. Remove the throttle body from the air intake chamber.

5. Unbolt and remove the engine hanger, air intake chamber stay and EGR vacuum modulator. Discard the vacuum modulator gasket.

6. Loosen the union nut of the EGR valve. Disconnect and label the hoses attached to the valve.
Disconnect the EGR gas temperature sensor wiring.


**Prior to EGR valve removal, label all hoses for the EGR valve (1) and vacuum modulator (2)**

7. Remove the nuts, EGR valve and pipe. Discard the gaskets.

**Remove these three nuts to separate the EGR and modulator from the intake manifold**

--To install--
1. Place a new gasket on the cylinder head facing the protrusion downward. Install another gasket on the EGR valve and pipe and secure with the mounting nuts. Tighten them to 9 ft. lbs. (13 Nm).

2.Connect the EGR gas temperature sensor wiring.

3. Attach the vacuum hoses to the valve in their proper locations.

4. Tighten the union nut on the EGR valve to 43 ft. lbs. (59 Nm).

5. Install the air intake chamber stay, vacuum modulator and engine hanger. Place a new gasket into position facing the protrusion downward.

6. Tighten the assembly down with the bolt and attach the hoses.

7. Install the throttle body with a new gasket. Attach all wiring and hoses removed.

8. Connect the accelerator cable bracket to the throttle body.

9. Install the air cleaner and hose. Attach the IAT sensor connection.

10. Attach the negative battery cable.
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Toyota! (and Lexus and Scion) / How-To: Replace the Radiator on a 2000 Celica GT
« Last post by SirToyoda on August 11, 2011, 03:57:28 PM »
Hello again ToyoLand peeps,

Welcome to yet another instalment in my on going \'How-To\' thread series :) The latest pursuit that I\'ve accomplished was replacing the radiator on a 2000 Celica GT. Please note that this procedure will apply to all years of the latest generation Celica GT, i.e. 2000-2005:

1. Remove the front bumper cover.

2. Drain the engine coolant.

3. Remove the air cleaner assembly.

4. Remove the engine coolant reservoir.

5. Disconnect the cooling fans.

6. Disconnect the upper and lower radiator hoses.

7. If equipped with automatic transmission, disconnect the oil cooler hoses.

8. Remove the 3 bolts, and disconnect the hood lock.

9. Remove the 2 bolts and center brace.

10. Remove the 2 bolts, 2 nuts and 2 condenser upper supports.

11. If equipped with cruise control, remove the bolt and disconnect the cruise control actuator.

12. Remove the 2 bolts and radiator upper support and support bushings.

13. Remove the radiator assembly.

--Installation--

1. If removed, install the cooling fan assembly and torque the bolts to 44 inch lbs. (5 Nm).

2. Install the 2 lower radiator support bushings.

3. Install the radiator assembly.

4. Install the 2 upper radiator support bushings.

5. Install the radiator upper support with the 2 bolts.

6. If equipped with cruise control, install the cruise control actuator with the 3 bolts.

7. Install the 2 condenser upper supports with the 2 bolts and nuts.

8. Install the center brace with the 2 bolts.

9. Install the hood lock with the 3 bolts.

10. With automatic transmission, connect the oil cooler hoses.

11. Connect both radiator hoses.

12. Connect the cooling fan wiring.

13. Install the engine coolant reservoir and connect the hoses.

14. Filling the cooling system and run the engine to check for leaks.

15. Install the front bumper cover.


**Useful diagrams**
at toyotapartszone.com <-Again, to access this diagram: Click on the \'Get Info\' button under Parts Listing, then click \'Go\' button in the window that pops up and the diagram will be displayed. I know that this is a rather awkward system but this is the best diagram that I could find.


Good luck with your repairs Celica owners! :D
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Toyota! (and Lexus and Scion) / How-To: Replace the Water Pump on a \'03 Matrix
« Last post by SirToyoda on August 09, 2011, 03:30:11 PM »
Hello again Toyota fans!

Over the weekend a customer dropped off their \'03 Matrix equipped with the 1ZZ-FE engine and wished to replace the water pump on the vehicle. If your Matrix has over 90,000 miles then chances are that the water pump is getting old and tired, so follow this elementary write-up to swap out that worn water pump by yourself!

**Helpful Reference Material**
2003 Matrix Water Pump diagram- Access the diagram by clicking on the \'Get Info\' button under the \'Parts Listing\' tab, a window pops up and you press the \'Go\' button. The diagram is thereby displayed.

1) Drain the cooling system.

2) Remove or disconnect the following:

Negative battery cable
Right-hand engine under cover
Drive belt
Alternator
Water pump

2) Install or connect the following:

Water pump. Torque bolts marked A (short) to 80 inch lbs. (9 Nm) and bolts marked B (long) to 96 inch lbs. (11 Nm).


Alternator
Drive belt
Right engine under cover
Negative battery cable

3) Fill the cooling system to the proper level.

4) Start the vehicle, check for leaks and repair if necessary.

5) You should be all done. Keep in mind that I wrote this in haste so I didn\'t elaborate on each individual step as much as I usually do. I will supplement the guide with further information should anyone request it :)
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Toyota! (and Lexus and Scion) / How-To: Replace the Oil Pan on a \'98 Corolla
« Last post by SirToyoda on August 05, 2011, 11:43:46 PM »
Hello ToyoLand peeps!

I\'m a recreational Toyota mechanic and full-on Toyota aficionado here that would like to share a write-up on replacing an oil pan on a \'98 Corolla. This is a moderately intensive mechanical job so if you\'re a beginner when it comes to turning a wrench then I recommend enlisting the help of a more intermediate mechanic :)

1) Drain the engine oil.

2) Remove or disconnect the following:

Negative battery cable. On vehicles equipped with an air bag, wait at least 90 seconds before proceeding.
Under covers
Front exhaust pipe
Oil pan mounting bolts and nuts
Oil pan, cutting off the applied sealer.

To install:

1) Remove any old sealant from the oil pan flange and thoroughly clean the sealing surface.

2) Install or connect the following:

Oil pan. Tighten the bolts and nuts in several passes. Bolts and nuts: 80 inch lbs. (9 Nm).
Front exhaust pipe
Negative battery cable
Under covers

3) Fill the engine with clean oil.

4) Start the vehicle, check for leaks and repair if necessary.
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Toyota! (and Lexus and Scion) / Highlander 2004 Changing Plugs
« Last post by joeyga on July 19, 2011, 10:38:49 PM »
Hi All,

I\'ve searched and searched for the answer to this and can\'t find it anywhere, not even in the official service manual.  How does one change the back six plugs on the Highlander?  Any suggestions will be appreciated or links to where it is explained.

joeyga
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I went to the Toyota website and found that they do not have Toyota Estima model listed. However, I noticed that the Toyota Previa are of the same design as Toyota Estima. Are they the same?
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Toyota! (and Lexus and Scion) / Re: 2003 Matrix won\'t idle down
« Last post by fishexpo101 on February 18, 2011, 04:19:18 PM »
Thanks for posting your resolution to your topic.  Pretty bizarre way to get stuck, but anything is possible with clearances the way they are.  Nice \"MacGyver\" fix on the throttle shaft to take up the slop - quite ingenious!
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